Industrial Bulk Container Filling
Drum and Tote Filling Machines
Industrial drum and tote filling machines for 20L pails, 200L drums and 1,000L IBC totes. Net-weight accuracy ±0.1%, ATEX explosion-proof options, multi-product platforms for chemicals, lubricants and food liquids. Serving chemical plants, oil blenders and food manufacturers.
Drum and Tote Filling Machine Product Range
From semi-automatic drum fillers to fully automatic conveyor lines and IBC tote filling stations.
Semi-Automatic Drum Filling Machine
Floor-scale based drum filler. Operator positions drum, fill starts automatically on scale platform. Handles drums, kegs and pails. Ideal for mid-volume operations.
Pail Filling Machine
Net-weight or volumetric pail filler for 5L–25L plastic or metal pails. Suitable for paints, coatings, adhesives, food products, and lubricants.
IBC Filling Machine
IBC tote filling machine for 200L–1,000L intermediate bulk containers. Rocker-arm or top-fill configurations for chemicals, lubricants and industrial liquids.
Automatic Drum Filling Machine
Fully automatic rotary drum filling system. Conveyor-fed, auto drum positioning, fill, cap and convey. 200L steel and plastic drums. Up to 15 drums/min.
Drum and Tote Filling Equipment Comparison
Compare equipment types to match your containers, products and throughput requirements.
| Equipment Type | Container Size | Speed | Accuracy | Footprint | Investment |
|---|---|---|---|---|---|
| Semi-Auto Drum Filler | 20L – 220L drums | 3–8 drums/min | ±0.2% | Compact station | From $4,000 |
| Auto Drum Line | 60L – 220L drums | 8–15 drums/min | ±0.1% | ~15m conveyor | From $40,000 |
| IBC / Tote Station | 200L – 1,000L IBC | 2–6 IBC/hr | ±0.2% | Rocker-arm station | From $5,560 |
| Pail Filling Line | 5L – 25L pails | 5–20 pails/min | ±0.3% | ~10m length | From $8,000 |
* Prices are indicative. Final quotation depends on product type, ATEX requirements, container formats and automation level.
Why Chemical & Industrial Plants Choose HEMU
Legal-for-Trade Accuracy
Load cell systems certified to ±0.1% meet weights & measures legal requirements for commercial filling in EU, US, GCC and most markets. OIML R61 and NTEP compliant configurations available.
ATEX Zone 1 & Zone 2 Ready
Full range of explosion-proof drum and IBC filling equipment for flammable chemicals, solvents and petroleum products. ATEX Directive 2014/34/EU and IECEx certified configurations.
Multi-Product Single Platform
Same filling platform handles chemicals, lubricants and food liquids with quick product changeover. SUS316L wetted parts, CIP-cleanable design, and product segregation protocols included.
Batch Traceability
Each fill cycle records: operator ID, drum/tote serial number, batch number, fill weight, fill time and temperature. Data exported to ERP/LIMS systems via OPC-UA or Modbus.
On-Site Commissioning Worldwide
Engineers based in China, UAE and Southeast Asia provide on-site installation, commissioning and operator training. Spare parts stocked in regional hubs for rapid replacement.
Full Documentation Package
CE Declaration of Conformity, IQ/OQ/PQ validation documentation (for pharmaceutical/food applications), material certificates for all wetted parts, calibration certificates.
Select Equipment by Container Size & Liquid Type
Frequently Asked Questions
Common questions about drum and IBC tote filling machine selection.
What is a "drum and tote filling machine" and how does it work?
A drum and tote filling machine is an industrial filling station that accurately measures and fills large containers — typically 20L–220L drums (barrels) and 200L–1,000L IBC totes (intermediate bulk containers). The machine uses a load cell floor scale (net-weight filling) or flow meter to measure the fill quantity. The operator positions the drum under the fill nozzle, the system reads the tare weight, then fills to the preset target weight automatically. Fill accuracy is typically ±0.1% by weight.
What products can drum and tote filling machines handle?
Drum and tote filling machines handle a wide range of industrial liquids including: lubricating oils (engine oil, gear oil, hydraulic fluid), chemicals (solvents, acids, alkalis — with appropriate materials), food liquids (vegetable oils, syrups, vinegars), paints and coatings (architectural and industrial), water treatment chemicals, adhesives and resins. For hazardous or flammable products, ATEX-certified equipment is required.
What is the difference between a drum filler and an IBC tote filler?
Drum fillers typically handle containers from 20L pails up to 220L standard drums. They may use top-fill or bottom-fill nozzles. IBC tote fillers are designed for 275L–1,250L intermediate bulk containers and require higher flow rates (50–200 L/min) due to larger volumes. IBC fillers use larger-diameter valves and may include gantry or crane systems for lifting fill heads above the IBC. Both use net-weight measurement for accuracy.
Do you supply ATEX-certified drum filling machines?
Yes. For flammable products (flash point below 60°C) including solvents, petrochemicals, alcohols and certain lubricants, we supply ATEX Zone 1 and Zone 2 certified drum filling equipment. ATEX features include: explosion-proof motors and junction boxes, anti-static earthing and bonding clamps, spark-free stainless steel or bronze valves, non-sparking conveyor systems, and ATEX-rated control panels. CE and ATEX Directive 2014/34/EU compliant.
What filling accuracy do drum filling machines achieve?
Net-weight load cell drum fillers achieve ±0.1% accuracy (±200g on a 200L drum fill). This is significantly more accurate than timed-fill or flow meter systems. For IBC filling, load cell systems achieve ±0.1% on fills up to 1,000L. Accuracy is maintained across different drum tare weights through automatic tare compensation. All systems can be calibrated to meet local weights & measures legal requirements.
What is the typical throughput of a drum filling line?
Semi-automatic floor-scale drum fillers: 3–8 drums/minute (one operator, manual drum placement). Fully automatic rotary drum filling lines: 8–15 drums/minute (conveyor-fed, automatic drum handling). IBC filling stations: 2–6 IBC totes per hour (due to the larger fill volumes of 1,000L per tote). Pail filling machines (5L–25L): 5–20 pails/minute depending on container size and fill volume.
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