Machine de remplissage de sauce

Our sauce filling machines handle the full range of condiment and sauce viscosities: thin liquid sauces (soy sauce, fish sauce, Worcestershire sauce — 1–10 cP), medium viscosity sauces (ketchup, BBQ sauce, teriyaki — 500–5,000 cP), thick sauces (mayonnaise, tahini, pesto — 10,000–50,000 cP), and chunky sauces with particulates (salsa, relish, pasta sauce — up to 15mm pieces). Different viscosity ranges require different fill head configurations; specify your products when requesting a quote and we'll recommend the right valve type.

Our sauce filling machines support glass bottles (50ml–2L), PET bottles (100ml–5L), HDPE bottles (100ml–5L), and pouch packaging (with optional pouch filling module). Bottle mouth dimensions from 28mm to 82mm are handled by standard tooling; custom tooling for specialty bottle shapes is available. For glass and PET bottles with the same mouth diameter, switching requires only conveyor guide width adjustment — typically 10–15 minutes.

Sauce dripping and stringing are the most common quality issues in sauce filling, creating label contamination, weight inaccuracy, and hygiene problems. Our sauce filling machines use pneumatic anti-drip nozzles with bottom-up filling capability — the nozzle descends to near the container bottom and retracts as the fill level rises, minimizing splash and foam. For stringy sauces (tomato ketchup, mustard), we add a positive snap-back spring mechanism in the valve that creates a clean break on valve closure. For highly viscous products, a vacuum suckback system draws residual product back into the nozzle at the end of each fill cycle.

Volumetric filling measures a fixed volume per fill cycle using a calibrated piston or flow meter. It is fast (higher throughput) and well-suited for homogeneous liquid sauces with consistent density (soy sauce, vinegar-based sauces). Net-weight filling uses a load cell under each container to fill to a target weight regardless of density variation. Net-weight is preferred for products with variable density (sauces with sugar settling, products with density variation between batches) and for regulatory markets requiring declared weight-based net content labeling (EU, UK, Australia). Most of our sauce lines offer both modes selectable per product recipe.