HEMU servo piston cream filling machine for cosmetic lotion and gel – ±0.5% accuracy, 5ml–5000ml

مستحضرات تجميل ورعاية شخصية

ماكينة تعبئة الكريم

Q: What cream and lotion viscosities can this machine handle?

Our cream filling machine handles products from light serums (1,000 cps) to heavy body butters (100,000 cps). For ultra-thick products like wax-based creams exceeding 100,000 cps, the heated jacket option maintains optimal filling temperature. The servo piston system automatically adjusts filling speed and pressure to maintain accuracy across the viscosity range.

Q: How accurate is the cream filling machine on small fill volumes?

The servo-driven piston achieves ±0.5% accuracy across the full range. On a 100ml fill, this equates to ±0.5ml variance — well within pharmaceutical and cosmetic industry standards. For micro-fills below 10ml, we recommend our lip gloss/nail polish machine which is specifically optimized for that range.

Q: How quickly can I change between different cream formulas?

Manual changeover between cream types typically takes 15–30 minutes with the tool-free disassembly design. With the optional CIP system, automated rinse-clean-sanitize cycles complete in under 20 minutes without disassembly. Color cosmetic changeovers (where thorough cleaning is critical) average 25 minutes with CIP.

Q: What container formats does the cream filling machine support?

The standard configuration supports round, square, and oval jars, bottles, and tubes up to 200mm in diameter. Specialized tooling is available for: airless pump bottles, cosmetic tubes (with separate tube-filling option), wide-mouth jars, and custom packaging. Quick-release changeover tooling allows format switching in under 10 minutes.

ماكينة تعبئة بمكبس سيرفو للكريمات والمستحلبات والجل والسيروم. دقة ±0.5%، نطاق 5مل–5000مل. هيكل SUS316L متوافق مع GMP، جاهزة لنظام CIP. شهادة CE.

طلب تقييم

1,200–2,400 units/hr

Speed (50ml jar)

800–1,600 units/hr

Speed (200ml jar)

500–1,000 units/hr

Speed (500ml bottle)

5ml – 5,000ml

Fill Range

±0.5% (±0.3% with net-weight option)

Filling Accuracy

4 / 6 / 8 (configurable)

Fill Heads

Piston pump with diving nozzle + suck-back valve

Nozzle Type

1,000 – 100,000 cP (200,000 cP with heated jacket)

Viscosity Range

30–80°C, PID ±1°C (optional)

Heated Jacket

SUS 316L, Ra ≤ 0.4μm electropolished

Wetted Parts

EPDM / PTFE / Silicone (FDA 21 CFR)

Seal Material

0.5–0.7 MPa, ≥200 L/min

Compressed Air

3.0–5.5 kW

Total Power

380V / 50Hz / 3-phase (220V/60Hz optional)

Power Supply

2,600 × 1,100 × 1,800 mm (8-head config)

Machine Dimensions

~950 kg

Machine Weight

≤72 dB(A)

Noise Level

Jars / bottles / tubes; Ø20–130mm, H40–300mm

Container Compatibility

<10 min (servo guide adjustment)

Changeover Time

Siemens PLC + 10" touchscreen HMI, recipe storage 200+

Control System

CE / ISO 22716 GMP

Certification

الميزات الرئيسية

🎯

Servo-Driven Piston Control

Precision servo motor drives the filling piston with real-time feedback. Automatically compensates for viscosity variations — consistent ±0.5% accuracy across the full fill range from 5ml to 5,000ml.

🧼

CIP-Ready Hygienic Design

All wetted surfaces in SUS316L or FDA-approved materials. Tool-free disassembly for quick manual cleaning. Optional CIP (Clean-In-Place) automated cleaning system reduces changeover to under 20 minutes.

🌡️

Hot-Fill Jacketed Option

Jacketed hopper and heated filling nozzle for high-viscosity formulas requiring temperature maintenance (e.g. waxes, balms, heavy creams). Temperature range: 30–90°C with ±1°C control.

المواصفات التقنية

Speed (50ml jar)1,200–2,400 units/hr

Speed (200ml jar)800–1,600 units/hr

Speed (500ml bottle)500–1,000 units/hr

Fill Range5ml – 5,000ml

Filling Accuracy±0.5% (±0.3% with net-weight option)

Fill Heads4 / 6 / 8 (configurable)

Nozzle TypePiston pump with diving nozzle + suck-back valve

Viscosity Range1,000 – 100,000 cP (200,000 cP with heated jacket)

Heated Jacket30–80°C, PID ±1°C (optional)

Wetted PartsSUS 316L, Ra ≤ 0.4μm electropolished

Seal MaterialEPDM / PTFE / Silicone (FDA 21 CFR)

Compressed Air0.5–0.7 MPa, ≥200 L/min

Total Power3.0–5.5 kW

Power Supply380V / 50Hz / 3-phase (220V/60Hz optional)

Machine Dimensions2,600 × 1,100 × 1,800 mm (8-head config)

Machine Weight~950 kg

Noise Level≤72 dB(A)

Container CompatibilityJars / bottles / tubes; Ø20–130mm, H40–300mm

Changeover Time<10 min (servo guide adjustment)

Control SystemSiemens PLC + 10" touchscreen HMI, recipe storage 200+

CertificationCE / ISO 22716 GMP

الأسئلة الشائعة

1What cream and lotion viscosities can this machine handle?

Our cream filling machine handles products from light serums (1,000 cps) to heavy body butters (100,000 cps). For ultra-thick products like wax-based creams exceeding 100,000 cps, the heated jacket option maintains optimal filling temperature. The servo piston system automatically adjusts filling speed and pressure to maintain accuracy across the viscosity range.

2How accurate is the cream filling machine on small fill volumes?

The servo-driven piston achieves ±0.5% accuracy across the full range. On a 100ml fill, this equates to ±0.5ml variance — well within pharmaceutical and cosmetic industry standards. For micro-fills below 10ml, we recommend our lip gloss/nail polish machine which is specifically optimized for that range.

3How quickly can I change between different cream formulas?

Manual changeover between cream types typically takes 15–30 minutes with the tool-free disassembly design. With the optional CIP system, automated rinse-clean-sanitize cycles complete in under 20 minutes without disassembly. Color cosmetic changeovers (where thorough cleaning is critical) average 25 minutes with CIP.

4What container formats does the cream filling machine support?

The standard configuration supports round, square, and oval jars, bottles, and tubes up to 200mm in diameter. Specialized tooling is available for: airless pump bottles, cosmetic tubes (with separate tube-filling option), wide-mouth jars, and custom packaging. Quick-release changeover tooling allows format switching in under 10 minutes.