Customer Success

Filling Machine Case Studies

Real projects. Real results. See how HEMU solves complex liquid filling, powder packaging, and ATEX-certified challenges across 80+ countries.

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Europe

Chemical

Specialty Chemicals GmbH, Germany

ATEX Zone 1 Drum Filling Line for German Chemical Manufacturer

Challenge

Required safe, high-speed 200L drum filling of flammable solvent blends in Zone 1 explosive atmosphere, with full GS/CE/ATEX certification required for the German market.

✓ ATEX Zone 1 certified (IIB T3)✓ 80 drums/hour throughput✓ ±50g accuracy on 200kg fills✓ Reduced operator exposure to vapors by 95%

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North America

Lubricant

Industrial Lubricants Inc., Texas, USA

Automated IBC Filling & Palletizing System for US Lubricant Plant

Challenge

Manual IBC filling causing 15% over-fill losses and inconsistent fill weights across multiple viscosity grades (SAE 10W–680 cSt). Target: 40 IBCs/hour fully automated.

✓ 40 IBCs/hour (from 18 manual)✓ Fill loss reduced from 15% to 0.3%✓ Barcode traceability for all batches✓ ROI achieved in 14 months

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Europe

Cosmetic

Prestige Cosmetics S.A.S., Lyon, France

High-Speed Cosmetic Liquid Filling for French Beauty Brand

Challenge

Needed to fill 30mL–500mL glass and PET bottles with creams, serums, and lotions at 200 BPM, with quick changeover between 8 SKUs and GMP-compliant documentation.

✓ 200 bottles/minute achieved✓ 10-minute SKU changeover✓ GMP & 21 CFR Part 11 compliant✓ Zero product contamination incidents since installation

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Asia Pacific

Food

Golden Harvest Food Industries, Kuala Lumpur

Edible Oil Bottling Line Upgrade for Malaysian Food Manufacturer

Challenge

Aging 1L–5L PET palm oil filling line with frequent stoppages, 3% product drip waste, and inability to meet Halal-certified documentation requirements for export.

✓ OEE improved from 61% to 89%✓ Product drip waste: 3% → 0.1%✓ Halal export certification obtained✓ 2,400 bottles/hour at 5L fill

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Asia Pacific

Pharma

PharmaBase Ingredients, Mumbai, India

GMP Powder Weighing & Packaging for Indian Pharma Excipient Manufacturer

Challenge

Manual scooping of pharmaceutical excipients (lactose, HPMC, starch) into 5kg–25kg bags with ±500g variation — unacceptable for USP/EP-grade product certificates of analysis.

✓ ±5g accuracy (±0.02%) on 25kg bags✓ Output: 480 bags/hour✓ Full WHO-GMP documentation package✓ Dust containment: <1mg/m³

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Middle East

Coating

AkiPaint Industrial Coatings, Istanbul

Automatic Paint & Coating Tin Filling Line for Turkish Manufacturer

Challenge

High-viscosity alkyd and epoxy paints (up to 120,000 cP) in 1L–20L round and rectangular tins, requiring automatic lid press, lacquering, and labeling — all with limited floor space.

✓ 1,800 tins/hour (1L size)✓ Handles 500cP–120,000cP viscosity range✓ Zero spillage from sealed product path✓ Compact 8m×5m footprint

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80+

Countries Served

3,000+

Machines Installed

12+

Industries

20+

Years Experience

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