HEMU high-viscosity lip gloss filling machine for wand tubes and squeeze bottles – micro-fill precision

Dekorative Kosmetik & Hochviskos

Lipgloss-Abfüllmaschine

Beheizte Lipgloss-Abfüllmaschine für Lipgloss, Lippenbalsam, Nagellack und Mascara. ±0,5% Genauigkeit, 1ml–50ml, bis 200.000 cps. CE-zertifiziert.

1,800–3,000 units/hr
Speed (5ml tube)
1,200–2,400 units/hr
Speed (10ml bottle)
0.5ml – 50ml
Fill Range
±0.5% (±0.3% with check-weigher)
Filling Accuracy
1 / 2 / 4 (configurable)
Fill Heads
Precision micro-nozzle with heated tip
Nozzle Type
Up to 200,000 cP (300,000 cP with heated jacket)
Viscosity Range
30–90°C jacket, PID ±1°C; heated nozzle tip to 80°C
Temperature Control
5L – 30L jacketed hopper with low-shear agitator
Heated Hopper
Lip gloss tubes / nail polish bottles / mascara wands / lip liner
Container Types
SUS 316L + PTFE-lined pump cylinder & nozzle
Wetted Parts
PTFE + Viton (chemical-resistant, FDA-compliant)
Seal Material
0.4–0.6 MPa, ≥100 L/min
Compressed Air
2.0–4.0 kW (includes heated jacket)
Total Power
380V / 50Hz / 3-phase (220V/60Hz optional)
Power Supply
1,800 × 900 × 1,700 mm (4-head config)
Machine Dimensions
~600 kg
Machine Weight
≤68 dB(A)
Noise Level
<20 min (heated nozzle purge + clean)
Changeover Time
PLC + 7" touchscreen, temperature & fill-volume recipe
Control System
CE / ISO 22716 GMP
Certification

Hauptmerkmale

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Heated Jacket System

Jacketed hopper, transfer pipes and filling nozzle maintain consistent product temperature (30–90°C). Essential for wax-based lip glosses, lip balms, and nail polishes that solidify below 40°C. Temperature uniformity ±1°C ensures consistent viscosity at the fill point.

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Micro-Dose Precision

Servo-controlled micro-piston achieves ±0.5% accuracy on fills as small as 1ml. Purpose-built for high-value cosmetic products where each unit cost is high and even 0.1ml overfill accumulates to significant losses at scale.

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Heated Anti-Drip Nozzle

Heated filling nozzle prevents product from cooling and solidifying at the nozzle tip — the primary cause of clogging and drip in wax-based cosmetic filling. Self-cleaning retraction mechanism clears the nozzle between fill cycles.

Technische Spezifikationen

Speed (5ml tube)1,800–3,000 units/hr
Speed (10ml bottle)1,200–2,400 units/hr
Fill Range0.5ml – 50ml
Filling Accuracy±0.5% (±0.3% with check-weigher)
Fill Heads1 / 2 / 4 (configurable)
Nozzle TypePrecision micro-nozzle with heated tip
Viscosity RangeUp to 200,000 cP (300,000 cP with heated jacket)
Temperature Control30–90°C jacket, PID ±1°C; heated nozzle tip to 80°C
Heated Hopper5L – 30L jacketed hopper with low-shear agitator
Container TypesLip gloss tubes / nail polish bottles / mascara wands / lip liner
Wetted PartsSUS 316L + PTFE-lined pump cylinder & nozzle
Seal MaterialPTFE + Viton (chemical-resistant, FDA-compliant)
Compressed Air0.4–0.6 MPa, ≥100 L/min
Total Power2.0–4.0 kW (includes heated jacket)
Power Supply380V / 50Hz / 3-phase (220V/60Hz optional)
Machine Dimensions1,800 × 900 × 1,700 mm (4-head config)
Machine Weight~600 kg
Noise Level≤68 dB(A)
Changeover Time<20 min (heated nozzle purge + clean)
Control SystemPLC + 7" touchscreen, temperature & fill-volume recipe
CertificationCE / ISO 22716 GMP

Häufige Fragen

1What products does a lip gloss filling machine handle?

Our lip gloss filling machine is optimized for high-viscosity cosmetic products including: lip gloss (clear and pigmented, 20,000–100,000 cps), lip balm and lip treatment (wax-based, 50,000–200,000 cps), nail polish and nail treatment (8,000–30,000 cps), mascara and eyeliner (5,000–50,000 cps), and eyeshadow base. The heated jacket system handles products that require temperature control to maintain flowability during filling.

2How small a fill volume can the machine accurately handle?

The servo micro-piston achieves ±0.5% accuracy from 1ml upward. On a 3ml lip gloss tube fill, this equals ±0.015ml variance. For fills below 1ml (such as nail art pens or high-precision cosmetic applicators), we recommend our specialized micro-filling equipment. Most standard lip gloss tubes (4ml–10ml) and lip balm sticks (3ml–5ml) are well within the machine's optimal range.

3Does the machine support different lip gloss container types?

Yes. Standard configurations handle: lip gloss tubes with doe-foot applicator cap (squeeze tubes 3ml–10ml), lip gloss pots/jars (5ml–50ml round or square), lip balm sticks (push-up mechanism, typically 3ml–5ml), and lip gloss wands with brush or doe-foot tip. Changeover tooling switches between container types in 15–20 minutes. Custom tooling available for proprietary packaging.

4What is the difference between lip gloss filling and cream filling machines?

The key differences are: (1) Volume range — lip gloss machine optimized for 1–50ml vs cream machine for 5–5,000ml; (2) Viscosity — lip gloss products reach 200,000 cps vs cream machines rated to 100,000 cps; (3) Temperature requirement — most lip glosses and balms require heated filling systems, while creams typically do not; (4) Nozzle design — anti-drip heated nozzle designed for wax-based products vs standard anti-drip for aqueous systems. If your product range covers both categories, we recommend a dual-function heated filling machine.

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